China 50 Sq Mm Cable Gland Size Suppliers & Factory

Technical whitepaper, architectural selection guide, and industrial integration metrics for heavy-duty 50 sq mm cable entries. Certified IP68, UL, and ATEX performance engineered by Zhejiang Hongxiang Connector Co., Ltd.

50 Sq Mm Cable Gland Size: Engineering Fundamentals

A comprehensive analysis of conductor sizing, geometry, thread calculations, and ingress sealing systems.

In high-power industrial wiring, termination points represent the most critical links for system integrity. A 50 sq mm cable (representing a conductor cross-sectional area of 50mm²) requires specialized termination. The core conductor itself has a nominal diameter of approximately 8.0mm to 9.2mm. However, when selecting a cable gland size, industrial engineers must measure the outer diameter (OD) of the entire cable assembly, including insulation cores, internal fillers, metallic armor (if applicable), and the protective outer sheath (typically PVC, XLPE, or LSOH).

Depending on whether the installation utilizes single-core or multi-core (e.g., 2-core, 3-core, 4-core, or 5-core) cables, the overall cable outer diameter varies substantially. For a typical single-core 50 sq mm unarmored copper cable, the outer diameter generally falls within the 14.5mm to 18.5mm range. Conversely, a 4-core armored 50 sq mm cable can reach outer diameters exceeding 32.0mm to 38.0mm. Therefore, choosing the correct thread type (Metric M25, M32, M40, or PG equivalent) is critical to prevent water ingress, dust entry, and mechanical pull-out failures.

Information Gain Alert: Conductor vs. Total Cable Outer Diameter

Do not order a cable gland based on the "50 sq mm" conductor rating alone. Always consult the cable manufacturer's specification sheet for the minimum and maximum Overall Outer Diameter (OD). Selecting a gland with an incorrect clamping range will compromise the IP68 seal, leading to ingress of water or dust and violating electrical safety codes.

Dimensional Selection Chart for 50 Sq Mm Cables

The matrix below outlines typical cable configurations for 50 sq mm copper conductors and identifies the appropriate metric and PG cable gland sizes to ensure a secure, sealed enclosure entry.

Cable Configuration (50 sq mm) Typical Cable OD Range (mm) Recommended Metric Thread Recommended PG Thread Gland Clamping Range (mm)
Single-Core Unarmored (XLPE) 13.8 – 17.5 mm M25 × 1.5 / M32 × 1.5 PG21 / PG29 13.0 – 18.0 mm / 15.0 – 21.0 mm
Single-Core Armored (AWA) 18.0 – 22.5 mm M32 × 1.5 PG29 18.0 – 25.0 mm
3-Core Unarmored (XLPE) 26.5 – 31.0 mm M40 × 1.5 PG36 22.0 – 32.0 mm
3-Core Armored (SWA) 32.0 – 37.5 mm M50 × 1.5 PG42 30.0 – 38.0 mm
4-Core Unarmored (XLPE) 29.5 – 35.0 mm M40 × 1.5 / M50 × 1.5 PG36 / PG42 22.0 – 32.0 mm / 30.0 – 38.0 mm
4-Core Armored (SWA) 36.0 – 42.5 mm M50 × 1.5 / M63 × 1.5 PG42 / PG48 34.0 – 44.0 mm

Mechanical & Material Considerations

For installations carrying 50 sq mm conductors, system parameters like mechanical tension and thermal loading demand careful material selection. Standard choices include:

  • Nickel-Plated Brass: Offers superior mechanical strength, corrosion resistance, and excellent electrical conductivity for grounding/EMC continuity in industrial settings.
  • Stainless Steel (316L): The gold standard for marine, offshore, and chemical processing facilities exposed to corrosive acids and high concentrations of chloride.
  • Nylon (PA66, V0 Flammability Class): Ideal for lightweight, non-corrosive environments requiring high flexibility and flame-retardant properties.

Engineering Specifications

  • Ingress Protection: IP68 (5 Bar pressure, 30 min duration)
  • Flame Resistance: UL94 V0 self-extinguishing rating
  • Working Temperature: -40°C to 100°C (dynamic), up to 120°C (static)
  • Thread Options: Metric (EN 60423), PG (DIN 40430), NPT (ANSI)
  • Certifications: CE, UL, ATEX, RoHS, REACH, IATF16949

Zhejiang Hongxiang Connector Co., Ltd.

A premier manufacturer in China's industrial connectivity sector since 2006.

Founded in 2006, Zhejiang Hongxiang Connector Co., Ltd. is located in Yueqing, Zhejiang—China's hub for precision electrical manufacturing. Over nearly two decades, the company has grown into a modern manufacturer integrating R&D, high-precision automated manufacturing, and global sales. Recognized as a national high-tech enterprise, the company occupies a modern industrial park with a standardized workshop of over 10,000 square meters. The facility features advanced CNC machining centers, automated assembly lines, and a dedicated quality testing laboratory.

2006
Established
10k+ ㎡
Factory Area
80M+
Annual Capacity (pcs)
300+
Expert Staff

With an annual capacity exceeding 80 million units, we support global OEMs, engineering contractors, and distributors. Our product portfolio includes brass and stainless steel cable glands, nylon glands, flexible conduit fittings, marine connection joints, and custom wiring solutions. We operate in compliance with international quality systems, holding certifications such as ISO9001, IATF16949, CE, UL, ATEX, RoHS, and IP68.

Mechanical Equipment

CNC Turning Center

Mechanical Equipment

Automated Machining

Mechanical Equipment

Precision Milling

Mechanical Equipment

Stamping Workshop

Mechanical Equipment

Thread Threading

Mechanical Equipment

Assembly Line

Testing Room

IP68 & Tensile Lab

Product Stacking

Warehouse Logistics

Verified Quality & International Standards

Compliance and testing certifications supporting reliable deployments in high-stakes environments.

Zhejiang Hongxiang Qualification Certificate 1
Zhejiang Hongxiang Qualification Certificate 2

Global Industry Applications

Our heavy-duty cable glands protect connections across clean energy, transport infrastructure, and smart manufacturing.

New energy vehicle industry

New Energy Vehicles (NEVs)

Cable glands are critical for new energy vehicles (NEVs), serving as essential components to manage and protect cables in high-voltage systems, battery packs, motor controllers, charging interfaces, and other core electrical units. Engineered to withstand extreme temperatures, vibration, moisture, and chemical exposure, they ensure reliable sealing, prevent dust/water ingress, and maintain insulation integrity to avoid electrical hazards. By securing and routing power, signal, and communication cables, they enhance the safety, stability, durability, and performance consistency of the vehicle's electrical system. Compliant with automotive industry standards, high-quality cable glands help NEVs meet strict safety and reliability requirements, making them indispensable for electric cars, hybrid vehicles, and other new energy mobility solutions.

robotics technology

Robotics & Automation

Cable glands are essential for robotics, managing and protecting power, signal, and data cables in industrial robots, cobots, AMRs, and more. Adapted to dynamic movements, harsh industrial environments (dust, coolant, mechanical stress), they prevent tangling, abrasion, and disconnection while ensuring IP68-rated sealing. By safeguarding electrical connections and reducing cable wear, they enhance robotic operational stability, precision, and service life. Compatible with various cable sizes and compliant with IEC/UL standards, they are foundational for reliable robotic systems.

Wind Turbines

Wind Turbines & Offshore Energy

Cable glands are vital for onshore/offshore wind power systems (turbines, substations, tower bases), protecting power/control/signal cables. Engineered to resist salt fog, extreme temps (-52℃ to 90℃), vibration, and UV, they offer IP68 sealing, explosion-proof performance, and EMC shielding. Made of durable EPDM rubber or 316L stainless steel or brass , they prevent cable abrasion/displacement and electrical hazards, ensuring long-term operational stability and safety.

rail transit

Rail Transit Infrastructure

Cable glands are key protective components in rail transit systems, widely used in rolling stock, substations, tunnels, and equipment rooms of metro, high-speed rail, and intercity rail. They secure and protect power, control, and signal cables. Adapted to harsh operating conditions, they feature an IP68 protection rating, resisting moisture, dust, and rodent damage, while withstanding extreme temperatures from -40℃ to 90℃ and continuous vibration. They are offering explosion-proof and sealing performance to prevent cable abrasion, signal interference, and fire spread. Their modular design supports future capacity expansion, extends the service life of cables and equipment, and ensures the long-term safe and stable operation of rail transit systems.

Global Procurement & Selection Strategy

Key factors for engineers and procurement managers sourcing industrial-grade cable entry glands.

When sourcing cable entry accessories for large projects, engineering teams must evaluate three main criteria to balance performance and cost:

1. Thread Type Specifications (Metric vs. PG vs. NPT)

Thread standards differ by region and industry. Modern European projects typically require Metric threads (EN 60423), standardizing on pitch configurations like 1.5mm (e.g., M32 × 1.5). North American equipment relies on NPT threads (ANSI/ASME B1.20.1), which feature a tapered design to create a seal through thread engagement. Older machinery and regional European systems may still specify PG threads (DIN 40430). Our factory supplies all three configurations, ensuring fitment with original junction boxes and enclosures.

2. Environmental Ingress Protection (IP Rating)

For outdoor, marine, or wash-down applications, an IP68 rating is necessary. Our designs feature a multi-layer compression seal made of EPDM or NBR rubber. Under compression, the seal tightens around the cable sheath, creating a dust-tight barrier that prevents moisture ingress under pressure.

3. Electromagnetic Compatibility (EMC Shielding)

Variable frequency drives (VFDs) and high-power conductors can emit electromagnetic interference. For these setups, we offer specialized EMC cable glands. These products use an internal brass grounding spring to contact the cable's copper braid shield, grounding interference and protecting nearby signal lines.

Frequently Asked Questions

Technical answers to common selection, sizing, and installation questions.

What is the standard metric thread size for a 50 sq mm unarmored cable?
For a standard single-core unarmored 50 sq mm cable with an outer diameter between 14mm and 18mm, the recommended thread size is M32 × 1.5. In some compact configurations with thinner outer sheaths, an M25 × 1.5 gland may be used. Always confirm the cable's actual outer diameter before finalizing the selection.
How do armored and unarmored cable glands differ for 50 sq mm cables?
Unarmored cable glands seal only the outer sheath to provide ingress protection (IP68). Armored cable glands (such as BW, CW, or E1W types) include an internal clamping ring or armor cone to secure the wire armor (Steel Wire Armor - SWA, or Aluminum Wire Armor - AWA). This mechanical anchor provides strain relief and electrical continuity for the armor layer.
Why is nickel-plated brass widely used for heavy industrial cable glands?
Nickel-plated brass offers a balance of mechanical strength, corrosion resistance, and electrical conductivity. The nickel plating protects the brass core from oxidation, marine atmospheres, and mild chemical exposure, while retaining the durability needed to withstand high torque during installation.
What is the significance of the UL94 V0 rating in electrical connectivity?
The UL94 V0 rating indicates standard compliance for plastic flammability. In the event of a fire, the material must self-extinguish within 10 seconds of flame contact and prevent flaming drips. This property is essential for installations in public transportation, rail transit, and closed electrical rooms.
Can a single cable gland accommodate multiple 50 sq mm cables?
Generally, no. Heavy-duty 50 sq mm cables are thick and rigid, meaning they require individual cable entries to maintain a reliable seal. While multi-hole inserts are available for smaller signal wires, high-voltage power cables should be routed through dedicated single-entry glands to prevent moisture bypass and maintain system safety.